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The last 10 years has
seen the number of products bearing a label increase dramatically due to
the proliferation of brands, more inventive use of bright dynamic
labelling and specifically for Coates Screen, plastic container decoration
that has moved away from direct printing onto the container.
It was not so long ago
that virtually all cosmetic and household cleaning products were packaged
in plastic containers featuring direct print or gummed paper labels, but
things change and a Śnewą substrate became available that could be
applied to a coloured or clear container without showing, and the
so-called Śno label looką was realised. This substrate spawned a whole
new area of label printing, particularly for screen printing, which, it
was discovered has specific benefits for this type of work. These are that
it can provide very bright, opaque colours on the substrate or an opaque
backing white over which a number of other printing and decorating
techniques can be applied. The need to apply these screen inks in
repeatable patterns on a web press at high speeds led to the enhancement
of an otherwise little used screen printing technique (well outside of its
normal home in the textile industry), rotary screen printing. Rotary
screen printing involves forming a cylinder of either a woven or etched
metal mesh, to which a stencil is applied and exposed in a similar way to
standard screens. This is then fitted to the machine in-line and turns as
the web passes by, touching the web at a point tangential to it. The
screen has a squeegee inside, which is fixed as the screen rotates around
it, forcing the ink through the screen onto the substrate, no Śsnap offą
is required as the screen is a cylinder and moves off contact as soon as
the ink has been applied.
The web then moves through
a UV curing unit onto the next decorating station, be it more screen
printing, letterpress, lithography, flexography or hot or cold foil
stamping, the labels are then die cut, the excess removed before finally
being rewound at the end of the line. This all happens at up to 50 metres
per minute, although speed is dependant on the suceeding processes. The
screen printing and foil blocking techniques tend to be the most usual
rate-determining processes. Labels produced in this way find uses in
cosmetics, pharmaceuticals, drinks, industrial and household chemicals and
other personal care products. There are also some other more specialised
areas of use; a tactile warning triangle can be applied to dangerous
products labels, a grip finish added to shower products and sterilisation
stripes added to medical products.
The market for 'no
look' labels continues to grow, with fewer and fewer containers, either
plastic or glass, being decorated directly and further brand proliferation
resulting, especially in the drinks sector. The latest challenges for the
ink maker include improving compatibility between print processes and
increasing the speed at which the presses can run, so improving
efficiencies on the print floor. The last few years have also seen digital
label presses coming into the market and these have found a niche within
this label sector. As yet the conventional printed label is relatively
unchallenged due to the higher costs of digital labels, and the much
slower press speeds which become significant at conventional label run
lengths. For now the outlook is of continued growth in this area. Coates
Screen will be exhibiting a full range of products and services for the
label printer at Labelexpo Europe 2001 in Brussels, Belgium in October; if
you are an existing label printer or considering diversification into this
market, feel free to visit us, we look forward to seeing you there.
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